Fluid Bed Dryer
FBD
Spray Granulator
Drying: The high drying efficiency is because the powder or granules are fluidized in the drying chamber and the container is using a turbo blower, the hot air passed through the powder or granules from bottom to the top of drying chamber to remove the humidity.
Granulation: Spray atomized binder or active ingredients on the suspension powder by spray guns to formm the uniformity granules.
Functions
- Drying: The better time saving of YENCHEN's FBD to dry powder or granules is 10-20 times faster than the conventional oven.
- Granulation: The better fluidity and solubility of the granules after spraying the binder or active ingredients from the top to the fluidized powder.
Description of the process
Super Mixer and Granulator → Fluid Bed Dryer and Granulator → Cone Mill → Tumbling Mixer
Optional Devices are available
- Explosion proof system (when oranic solvent is used)
- 2 Bar pressure resistant design; Suitable for the room is on the top floor (Safety relief duct towards up)
- 2 Bar pressure resistant design; Suitable for the room beside outdoor (Safety relief duct towards back)
- 10 bar pressure resistant design; No safety relief duct
- Safety relief duct: An organic solvent is not used
- WIP or CIP system
- Dehumidifier device
- Dust collector system (Dry or Wet type)
- High accuracy air volume / pressure measuring device
- Powder leakage detector
- Suction device (Or connect with YENCHEN's Super Mixer and Granulator)
- Vacuum discharge (Closed type)
- Lifting and tilting device
Model Choosing
- Single Shaking type of FBDG: For this model cannot add bottom spray or side spray.
- For bottom spray or side spray please choose YENCHEN's Double Shaking type of FBDD.
Features
- 1. Follow the regulations of cGMP, PIC/S GMP, FDA
- 2. High drying efficiency: The normal granules drying time is about 30-45 minutes/batch, FBD is 10-20 times faster than the conventional oven
- 3. Top spray atomizing: Fast spray granulation time and uniformity
- 4. Mixing, granulation and drying are in one machine: Save space and time
- 5. The integrated drying chamber has a strong strength and easy to clean
- 6. One of the features of Fluid Bed Dryer - the bag filter movement is designed by an auto pneumatic operation
- 7. The inlet air is filtered by a final filter to secure the cleanness of the inlet air
- 8. The bag filter is made of a static electricity conductivity cloth to discharge static electricity
- 9. Touch Screen Interface control system: All the parameters can be memorable, multilevel of passwords can be set, connect to the diagrams printing are optional available
- 10. An optional dehumidifier can be installed for the thermosensitive product like pro-biotic
- 11. Customized equipments to connect with other equipments like Super Mixer, Cone Mill, or Lifting Device, etc.
Specification
| Model | Working Capacity | Volume of Container | Fan Motor | Air Flow | Heating Volume | Steam Consumption | Room Dimension |
| Kgs/Batch | L | Kw | cmm | Kcal/Hr | Kg/Hr | cm |
| YC-FBD-2 | 0.5~1.5 | 7 | 2.2 | 6 | 8500 | 7~9Kw | 250x300x250 |
| YC-FBD-8 | 3~5 | 20 | 3.75 | 12 | 17000 | 15~20Kw | 300x300x250 |
| YC-FBD-15 | 10~15 | 52 | 5.5 | 16 | 23000 | 42 | 350x350x250 |
| YC-FBD-30 | 20~30 | 114 | 7.5 | 30 | 40000 | 80 | 350x400x280 |
| YC-FBD-60 | 45~60 | 212 | 11 | 50 | 65000 | 135 | 400x450x300 |
| YC-FBD-100 | 75~100 | 335 | 18.5 | 65 | 95000 | 180 | 450x450x350 |
| YC-FBD-150 | 100~150 | 496 | 18.5 | 75 | 105000 | 210 | 450x500x400 |
| YC-FBD-200 | 150~200 | 650 | 22.5 | 100 | 150000 | 300 | 500x500x450 |
| YC-FBD-300 | 200~300 | 970 | 37.5 | 130 | 200000 | 390 | 500x600x500 |
| YC-FBD-500 | 400~500 | 1600 | 45 | 160 | 230000 | 450 | 650x700x600 |
* Specifications subject to change without notice.
Applications
- Pharmaceutical: For pharmaceutical, biopharmaceutical, and Chinese medicine's granulation or drying.
- Food: Instant food, instant juice powder, seasoning, food additive, lactic acid bacteria's granulation or drying
- Chemical: Synthesis raw material, and pigment granulation or drying
